Façade cassettespro

Eight-facet pyramid cassette

Eight-facet pyramid: the apex meets the four corners and a lifted point on each edge, giving a zigzag edge and alternating facets. Adjustable point position and lift, offsettable apex. One slit to the nearest edge.

Open in the studio
The same pattern, drawn by the same engine: what is on screen is what goes to the machine.
Eight-facet pyramid cassette — 2 × 2 panel wall, single panel and flat pattern — generated by the engine with the default parameters.
2 × 2 panel wall, single panel and flat pattern — generated by the engine with the default parameters.

ACM 3D Studio

Developed
734.3 × 535.7 mm
Material
ACM 4 mm
Folds
23
Mark
octagonal-pyramid

Fabrication data

Eight-facet pyramid cassette — at 600 × 400 mm in 4 mm ACM, this family unfolds into a 734.3 × 535.7 mm flat pattern with 23 folds, all grooved from the back: no pass on the coated face. A 1,500 × 3,200 mm sheet holds 10 of them, for 27.1 % waste.

Developed size (flat pattern)734.3 × 535.7 mm
Material per panel
0.35 m²
Folds
23
Total groove length
5,580 mm
Cutting length
3,797 mm
Corner slits
4
Corner reliefs
7

V-grooves (apex angle)

  • 6.8°1,456 mm
  • 90°1,328 mm
  • 80.1°1,194 mm
  • 83.4°795 mm
  • 8.5°604 mm
  • 5.6°203 mm

Panels per sheet

  • 1,220 × 2,440 mm6(29.5 % waste)
  • 1,500 × 3,200 mm10(27.1 % waste)

DXF layers

  • CONTOUR3,797 mm
  • RAINURE_1602,263 mm
  • RAINURE_902,123 mm
  • RAINURE_1001,194 mm

The names and colours your CAM software will show. RAINURE_AVANT: fold concave on the visible face, sheet flipped for that pass.

Computed by the engine at the default parameters, on 4 mm ACM and the reference router. Your own machine and material profiles change these values in the studio.

Parameters

ParametersRangeDefault
Width200 – 3,000 mm600 mm
Height200 – 3,000 mm400 mm
Relief height20 – 150 mm50 mm
Edge point lift3 – 100 mm15 mm
Edge point position15 – 85 %50 %
Apex position X25 – 75 %50 %
Apex position Y25 – 75 %50 %
Return depth0 – 200 mm40 mm
Fixing tabs—✓
Tab width10 – 60 mm20 mm

PresetsRegular gemTurned facets

Manufacturing constraints

  1. The return must exceed the groove width plus half the bend deduction, or the groove eats into the return.
  2. Facet-to-facet folds are grooved with the smallest cutter of the profile, V left open: the angle is held by the geometry. The angle between two facets must not exceed that cutter’s apex angle.
  3. Vertical returns, all tabs flat in the −D plane (rail mounting). The facet-to-return fold is 90° ± slope: below 90°, the 90° cutter is left open and the return is held by the riveted tab; above 90° (facet descending towards the edge), a wider cutter (60° nominal = 120° apex) or the machine profile’s overfold tolerance is needed.
  4. Every raised vertex requires a V-slit to the edge (a flat sheet has 360°, the relief less). Near the vertex the slit is narrower than the contour tool: it is cut along its axis and the tool bites each facet by up to Ø/2.
  5. Tabs are shortened at every corner and every kink of the edge so they never collide behind the panel: by (return + 2 mm), and more on a sharp corner, where the bisector must be cleared (tab width ÷ tan(angle/2)). An edge too short gets no tab.
  6. The edge points stay below the apex (at least 10 mm) and low enough for the apex to remain a peak (angle sum < 360°): a higher lift is brought back to the limit.

Further reading