Façade cassettespro

Starred triangular cassette

Triangular cassette: the central apex meets the three corners and the three edge midpoints, every other group lifted — six alternating facets, three ridges, three valleys. Alternating point-up and point-down, it tiles a whole wall with no waste between parts.

Open in the studio
The same pattern, drawn by the same engine: what is on screen is what goes to the machine.
Starred triangular cassette — 2 × 2 panel wall, single panel and flat pattern — generated by the engine with the default parameters.
2 × 2 panel wall, single panel and flat pattern — generated by the engine with the default parameters.

ACM 3D Studio

Developed
804.4 × 712.1 mm
Material
ACM 4 mm
Folds
17
Mark
triangle-star

Fabrication data

Starred triangular cassette — at 700 × 606 mm in 4 mm ACM, this family unfolds into a 804.4 × 712.1 mm flat pattern with 17 folds, including 422 mm of groove machined from the visible face, with the sheet flipped for that pass. A 1,500 × 3,200 mm sheet holds 6 of them, for 56.3 % waste.

Developed size (flat pattern)804.4 × 712.1 mm
Material per panel
0.349 m²
Folds
17
Total groove length
5,326 mm
Cutting length
3,612 mm
Corner slits
4
Corner reliefs
6

V-grooves (apex angle)

  • 73.5°2,092 mm
  • 90°1,596 mm
  • 32.5°1,217 mm
  • 7.8°422 mm

Panels per sheet

  • 1,220 × 2,440 mm3(64.8 % waste)
  • 1,500 × 3,200 mm6(56.3 % waste)

DXF layers

  • CONTOUR3,612 mm
  • RAINURE_1002,092 mm
  • RAINURE_901,596 mm
  • RAINURE_1351,217 mm
  • RAINURE_AVANT_160front face422 mm

The names and colours your CAM software will show. RAINURE_AVANT: fold concave on the visible face, sheet flipped for that pass.

Computed by the engine at the default parameters, on 4 mm ACM and the reference router. Your own machine and material profiles change these values in the studio.

Parameters

ParametersRangeDefault
Width200 – 3,000 mm700 mm
Height200 – 3,000 mm606 mm
Relief height20 – 150 mm60 mm
Alternate point lift0 – 120 mm25 mm
Lifted pointsThe three corners / The three edge midpointsThe three corners
Point-down triangle——
Apex position X35 – 65 %50 %
Apex position Y35 – 65 %50 %
Return depth0 – 200 mm40 mm
Fixing tabs—✓
Tab width10 – 60 mm20 mm

PresetsSix-pointed starPoint downValleys to the corners

Manufacturing constraints

  1. The return must exceed the groove width plus half the bend deduction, or the groove eats into the return.
  2. Facet-to-facet folds are grooved with the smallest cutter of the profile, V left open: the angle is held by the geometry. The angle between two facets must not exceed that cutter’s apex angle.
  3. Vertical returns, all tabs flat in the −D plane (rail mounting). The facet-to-return fold is 90° ± slope: below 90°, the 90° cutter is left open and the return is held by the riveted tab; above 90° (facet descending towards the edge), a wider cutter (60° nominal = 120° apex) or the machine profile’s overfold tolerance is needed.
  4. Every raised vertex requires a V-slit to the edge (a flat sheet has 360°, the relief less). Near the vertex the slit is narrower than the contour tool: it is cut along its axis and the tool bites each facet by up to Ø/2.
  5. Tabs are shortened at every corner and every kink of the edge so they never collide behind the panel: by (return + 2 mm), and more on a sharp corner, where the bisector must be cleared (tab width ÷ tan(angle/2)). An edge too short gets no tab.
  6. Lifted points stay below the apex (at least 10 mm) and low enough for the apex to remain a peak (angle sum < 360°): a higher lift is brought back to the limit.

Further reading